| File Name: | fanuc robotics system r-j3 troubleshooting and maintenance manual.pdf |
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If an open wire is found replace the entire harness.If continuity is not found, replace the switch. If continuity is found replace the operator panel PCB.If a safety fence is connected between 3 (FENCE1) and 4 (FENCE2), the door of the safety fence is open.WARNING Do NOT short-circuit, or disable, this signal in a system in which the Fence signal is in use, as it is very dangerous. If it is necessary to run the robot by short-circuiting the signal even temporarily, an additional safety provision must be provided. (5) SRVO-005 SVAL1 Robot overtravel o (Explanation) The robot has moved beyond a hardware limit switch on the axes. It is factory-placed in the overtravel state for packing purposes. If the Overtravel signal is not in use, it may have been disabled by short-circuiting CRM37B on the servo amplifier. If no limit switch is in use, a jumper connector must be attached to the CRM37B connector of the servo amplifier. Check for the jumper connector.Alternatively, the HBK signal on the robot connection cable might be a ground fault or a cable disconnection. If the Hand broken signal is not in use, it may have been disabled by short- circuiting CRM37A on the servo amplifier.Still hold down the shift key, and jog the tool to the work area. 1) Replace the safety joint. 2) Check the safety joint cable.If an external emergency stop switch is connected between 1 (EMGIN1) and 2 (EMGIN2), the switch is pressed.WARNING Do NOT short-circuit, or disable, this signal in a system in which the External emergency stop input signal is in use, as it is very dangerous. If it is necessary to run the robot by short-circuiting the signal even temporarily, an additional safety provision must be provided. (8) SRVO-009 SVAL1 Pneumatic pressure alarm o (Explanation) An abnormal air pressure was detected.If the peripheral device are normal, check the robot cable and if the peripheral device are abnormal, replace the device.Replace them if necessary.http://www.kgranit.com.tr/depo/sayfaresim/equinox-infotainment-manual.xml
(10) SRVO-015 SVAL1 SYSTEM OVER HEAT (Group: i Axis: j) o (Explanation) The temperature in the control unit exceeds the specified value.Replace them if necessary.The seven-segment LED on the servo amplifier indicates 1. o (Action 1) Check the robot connection cable (RM1) and cables internal to the mechanical section for a short-circuit and connection to the ground.If a switch is connected between 5 (SVOFF1) and 6 (SVOFF2), the switch is pressed.WARNING Do NOT short-circuit, or disable, this signal in a system in which the Servo off emergency stop signal input is in use, as it is very dangerous. If it is necessary to run the robot by short-circuiting the signal even temporarily, an additional safety provision must be provided. (13) SRVO-021 SVAL1 SRDY off (Group: i Axis: j) o (Explanation) The HRDY is on and the SRDY is off, although there is no other cause of an alarm. (HRDY is a signal with which the host directs the servo system whether to turn on or off the servo amplifier magnetic contactor. SRDY is a signal with which the servo system informs the host whether the magnetic contactor is turned on.) If the servo amplifier magnetic contactor cannot be turned on when directed so, it is most likely that a servo amplifier alarm has occurred. If a servo amplifier alarm has been detected, the host will not issue this alarm (SRDY off). Therefore, this alarm indicates that the magnetic contactor cannot be turned on for an unknown reason. This alarm occurs if the alarm cause cannot be detected by software because of a short break and magnetic contactor off.If it is bad replace it.SRDY is a signal with which the servo system informs the host whether the magnetic contactor is turned on.All Documents Simple Setup Using Robot Teach Pendant. Intelligent Robot Solutions FANUC Robotics America, Inc Documents PARTS REPAIR SERVICE FANUC ROBOTICS iB ROBOTIC CONTROL FANUC ROBOTICS R30.http://gites-les-bardots.com/userfiles/equinox-eq-300-manual.xml
If it is necessary to run the robot by short-circuiting the signal even temporarily, an additional safety provision must be provided. ? (5) SRVO-005 SVAL1 Robot overtravel o (Explanation) The robot has moved beyond a hardware limit switch on the axes. Check for the jumper connector.If the Hand broken signal is not in use.Alternatively. Still hold down the shift key. 2) Check the safety joint cable.If it is necessary to run the robot by short-circuiting the signal even temporarily.If an external emergency stop switch is connected between 1 (EMGIN1) and 2 (EMGIN2). Replace them if necessary.If the peripheral device are normal.. check the robot cable and if the peripheral device are abnormal.? (8) SRVO-009 SVAL1 Pneumatic pressure alarm o (Explanation) An abnormal air pressure was detected. ? (9) SRVO-014 WARN Fan motor abnormal o (Explanation) A fan motor in the backplane unit is abnormal.The seven-segment LED on the servo amplifier indicates 1. although there is no other cause of an alarm. If a switch is connected between 5 (SVOFF1) and 6 (SVOFF2).WARNING Do NOT short-circuit. ? (13) SRVO-021 SVAL1 SRDY off (Group: i Axis: j) o (Explanation) The HRDY is on and the SRDY is off.If it is necessary to run the robot by short-circuiting the signal even temporarily. or disable. an additional safety provision must be provided.SRDY is a signal with which the servo system informs the host whether the magnetic contactor is.If it is bad replace it. (Action 6) Replace the servo amplifier.o o o o o o o turned on.This alarm occurs if the alarm cause cannot be detected by software because of a short break and magnetic contactor off.SRDY is a signal with which the servo system informs the host whether the magnetic contactor is turned on. (Action 1) Check whether an outage has occurred on an emergency stop line (teach pendant emergency stop. If a servo amplifier alarm has been detected. Therefore. (Action 2) Check the magnetic contactor for continuity.
As a result the motor may become unable to follow the command.If it is 170 VAC or lower.The actual motor speed is clamped to the maximum speed. (20) SRVO-030 SVAL1 Brake on hold (Group: i) o (Explanation) This alarm occurs when the robot pauses.Disable the function if it is not necessary. (22) SRVO-033 WARN Robot not calibrated (Group: i) o (Explanation) An attempt was made to set up a reference point for simplified adjustment. Supply power. 2. o (Action) Take the same actions as described for the above alarm.It might be necessary to remaster the robot. Each actual axis speed is clamped to the maximum speed.The fault condition should reset.? ? ? ? ? ? (Explanation) An attempt was made to perform simplified adjustment. The alarm condition is detected between the time contact sticking occurs and the time an attempt is made to turn on the magnetic contactor.If the controller is still faulted with additional servo-related errors. ? 5. o (Action) Set up a simplified adjustment reference point on the positioning menu. If the contacts of the magnetic contactor have stuck to each other.If a reduction in the potential energy is higher than the energy needed for acceleration.If there is no continuity between the pins.The servo amplifier dissipates this energy as heat.If the regenerative energy is higher than the energy dissipated as heat.The energy that the servo amplifier receives from the motor is called the regenerative energy.If this alarm has occurred. (To run the robot. and replace the fuse.If it has blown. for example. ? (30) SRVO-043 SVAL1 DCAL alarm (Group: i Axis: j) o (Explanation) The regenerative discharge energy was too high to be dissipated as heat.The servo amplifier LED indicates 7. reduce it to within the rating. If it is higher than the rating.The servo amplifier 7-segment LED indicates -. Check them and replace them if necessary.If there is a short-circuit.If the resistances at these three places are different from each other. the motor.
a red LED (HC1 to HC6) corresponding to the HCAL alarm on the side of 7-segment LED.Check each item in detail and replace it if necessary.If it is 170 VAC or lower. Reference Relationships among the OVC.If the technical data of the robot such as duty cycle or load weight is higher than the rating.The OVL alarm occurs when each built-in thermal relay detects a temperature higher than the rated value.The motor might not be hot even if the OVC alarm has occurred.The OVC alarm is issued based on this estimated temperature. This method estimates the motor temperature with substantial accuracy. ? (34) SRVO-047 SVAL1 LVAL alarm (Group: i Axis: j). In this case.2 Relationship between the OVC and OVL alarms NOTE The relationship shown in Fig. To sum up. so it can prevent the failures described above. 2 is taken into consideration for the OVC alarm.If the technical data of the robot such as duty cycle or load weight is higher than the rating.If it is higher than the rating.Replace it if it is faulty. Replace it if it is faulty.5. o (Action 5) Replace the main board.? (40) SRVO-056 SVAL2 FSSB com error 2 (Group: i Axis: j) o (Explanation) A communication error has occurred between the main board and servo amplifier. If it has. take a measure according to the explanation in Section 3. o (Action 2) Replace the axis control card on the main board.Replace it if it is faulty. ? (41) SRVO-057 SVAL2 FSSB disconnect (Group: i Axis: j) o (Explanation) Communication was interrupted between the main board and servo amplifier.Replace it if it is faulty.NOTE This alarm might accompany the DTERR.In this case. In this case. o (Action) Replace the pulse coder. ? ? ? ? (49) SRVO-067 SVAL2 OHAL2 alarm (Group: i Axis: j) o (Explanation) The temperature inside the pulse coder or motor is abnormally high.A delay in battery replacement may result in the BZAL alarm being detected. In this case. NOTE This alarm might accompany the DTERR. Once the position data is lost.
If the technical data of the robot such as duty cycle or load weight is higher than the rating.In this case. CRCERR. turn on the AC power and replace the battery as soon as possible. however. (48) SRVO-066 SVAL2 CSAL alarm (Group: i Axis: j) o (Explanation) The ROM in the pulse coder is abnormal.See the description about the BZAL alarm (SRVO-062).See the description about the BLAL alarm (SRVO-065). (63) SRVO-086 WARN PHAL alarm (Track enc: i) o (Explanation) This alarm occurs if the phase of pulses generated in the pulse coder is abnormal. See the description about the PMAL alarm (SRVO-072). (72) SRVO-095 WARN CMAL alarm (Track enc: i). (70) SRVO-093 WARN SPMAL alarm (Track enc: i) o (Explanation) This alarm occurs if the current position data from the pulse coder is higher than the previous position data.See the description about the OHAL2 alarm (SRVO-067). See the description about the PHAL alarm (SRVO-064). (65) SRVO-088 WARN CSAL alarm (Track ebc: i) o (Explanation) The ROM in the pulse coder is abnormal. (67) SRVO-090 WARN DTERR alarm (Track enc: i) o (Explanation) Communication between the pulse coder and line tracking interface board is abnormal. See the description about the SPHAL alarm (SRVO-071). See the description about the DTERR alarm (SRVO068). See the description about the CRCERR alarm (SRVO-069). (64) SRVO-087 WARN BLAL alarm (Track enc: i) o (Explanation) This alarm occurs if the voltage of the backup battery for the absolute position of the pulse coder is low.Check whether the emergency stop line is abnormal.See the description about the CMAL alarm (SRVO073). If the input is not higher than 170 VAC.If it is 170 VAC or lower. (73) SRVO-096 WARN LDAL alarm (Track enc: i) o (Explanation) The LED in the pulse coder is broken.Replace any abnormal component.Pulse not established.See the description about (SRVO-075).If a motor power line is short-circuited to a ground.If the alarm occurs.Check each of them. This LED is beside the 7-segment LED indicator.
At the same time.? (77) SRVO-156 SVAL1 IPMAL alarm (Group: i Axis: j) o (Explanation) Abnormally high current flowed through the main circuit of the servo amplifier.If the measured three resistances are different. NOTE This alarm might occur if the EMERGENCY STOP button is pressed slowly.If they turn out to be defective.NOTE This alarm might occur if the EMERGENCY STOP button is pressed slowly.Replace it if necessary.? (84) SRVO-206 SVAL1 Deadman switch (SVEMG abnormal) o (Explanation) The DEADMAN switch was released when the teach pendant was operable.Alternatively.? (85) SRVO-207 SVAL1 TP switch abnormal or door open o (Explanation) The teach pendant is operable. To browse Academia.edu and the wider internet faster and more securely, please take a few seconds to upgrade your browser. Fanuc Robot Software Installation Manual Rj download. Just call us at. F45 Integral Moldboard Plow. Fanuc Robot Software Installation Manual Rj from instagram. Fanuc Rj2 Programming Manual INSTRACTION OF OPERATION AND PROGRAMMING Nanjing Swan Software FANUC Robotics SYSTEM R-J2 controller service manuals, fanuc rj2. Fanuc Rj Manual 62 claas service manuals fanuc s physical fanuc robotics system r j rj control 89 fj1200 repair fanuc robot software installation manual rj. The FANUC R-J2 controller incorporates the most This controller is paired with a variety of versatile older robots such as the FANUC M Robot Manuals. Download and Read Fanuc Maintenance Manual Robot Rj Fanuc 92 chevy truck manual nec sv8100 installation manual 2004 kia sorento cooling system. Fanuc Robot Software Installation Manual Rj dropbox upload. Case 1896 Tractor Sn Rock Hammer. Just call us at. Advanced Farming Systems Agronomic Your Account Terms and Manual 8 4330. Advanced Farming Systems Agronomic Design Efficient Power Efficient Power Engines Nebraska Test. Duo Tractor Tire Chains are for off-road use. New Item 73341700 No. Rammer s22 BR422 Hydraulic.
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Fanuc Robot Software Installation Manual Rj twitter link. 1989 Evinrude 90 Hp Manual, Cummins Isx Engine Rebuild Labor Guide, New York State Corrections Officer Study Guide, Compresseur Atlas Copco Xas 90 Manual, Sullair Air Compressor 185 Service Manual Reload to refresh your session. Reload to refresh your session. You can always update your selection by clicking Cookie Preferences at the bottom of the page. The FANUC Alarms section of the teach pendant is your first step to solving a robot fault. The teach pendant displays a variety of robot information. Each new controller model that FANUC releases offers more options for troubleshooting and customizing the information that you can view about your robot. There is a fault code displayed for each alarm. By analyzing the alarms in the history, you can see if one error triggers multiple other errors. By seeing which error occurred first, you determine if fixing that error solves the other faults. This will help you to solve the problem or error and get the system back up and running. This is great for troubleshooting and dashboarding. This How-to Video shows how to navigate to each Alarm area on the teach pendant and then use the information to clear faults. Watch More How-to Videos FANUC Alarms When there is a fault in the system you will see the information appear in the top box of the teach pendant. In this example, there is a Fault with the fault code of SRVO-002 and a note saying Teach Pendant E-stop. To find out more about this fault Select MENU and arrow down to 4 ALARM and hit ENTER. This takes you to the Active Alarm screen where you can see all the alarms that are triggered when the E-stop on the teach pendant is hit. This controller has many innovative updates making it more user friendly and offering new options. With the new controller, getting to the Alarm page is very similar. Select MENU and arrow down to 4 ALARM and hit ENTER. To go to ALARM HISTORY, select HISTORY on the top line menu.
For this fault it reads: Fanuc Robot Alarm SYST-042 DEADMAN defeated Cause: The mode switch was changed from T1 or T2 mode to AUTO mode and the DEADMAN was already pressed. The DEADMAN must be released when switching to AUTO mode Remedy: Release the DEADMAN and press RESET. Once on this screen, select the TYPE option on the top line menu. Arrow down to REPORTING and hit ENTER. The Reporting Screen shows the Top 5 Faults by Incident. Pick-Pack-Pal systems are very popular end of line solutions in a variety of industries. Download R-J2 Controller P-200 Maintenance Manual.No other uses are authorized without the express written permission of FANUC Robotics North America, Inc. FANUC Robotics North America, Inc. 3900 W. Hamlin Road Rochester Hills, Michigan 48309-3253 2 MARO2P10203704E REV B The descriptions and specifications contained in this manual were in effect at the time this manual was approved for printing. FANUC Robotics North America, Inc, hereinafter referred to as FANUC Robotics, reserves the right to discontinue models at any time or to change specifications or design without notice and without incurring obligations. Approved training necessitates that the courses selected be relevant to the type of system installed and application performed at the customer site. WARNING This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. As temporarily permitted by regulation, it has not been tested for compliance with the limits for Class A computing devices pursuant to subpart J of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of the equipment in a residential area is likely to cause interference, in which case the user, at his own expense, will be required to take whatever measure may be required to correct the interference.
FANUC Robotics conducts courses on its systems and products on a regularly scheduled basis at its headquarters in Rochester Hills, Michigan. For additional information contact FANUC Robotics North America, Inc. All Rights Reserved The information illustrated or contained herein is not to be reproduced, copied, translated into another language, or transmitted in whole or in part in any way without the prior written consent of FANUC Robotics North America, Inc. This information is indicated by headings and boxes in the text. WARNING Information appearing under WARNING concerns the protection of personnel. It is boxed and in bold type to set it apart from other text. CAUTION Information appearing under CAUTION concerns the protection of equipment, software, and data. It is boxed to set it apart from other text. NOTE Information appearing next to NOTE concerns related information or useful hints. Transportation and Installation Addendum A When transporting a controller, an appropriate certified lifting strap should be used. The term rope is incorrect. EE-3287-550-001 MARO2P10203703E Preface vii Purpose of this Manual The SYSTEM R-J2 Controller P-10, P-15 and P-200 Electrical Maintenance Manual provides specific information regarding FANUC Robotics electrical hardware. The information contained within the manual has been arranged so that it can answer specific questions quickly and accurately. How to Use this Manual Use this table to locate specific information in the manual. Chapter 13, Cables Find wiring diagrams and schematics for the P-10 and P-15 openers, Integral Pump Control, and the Brake Release Option Chapter 14, Openers and Options Use controller transportation and installation information Appendix A, Transportation and Installation viii Conventions Used in this Manual PREFACE MARO2P10203703E This manual includes information essential to the safety of personnel, equipment, software, and data.
It is the responsibility of the owner, employer, or user to take all necessary steps to guarantee the safety of all personnel in the workplace. The appropriate level of safety for your application and installation can best be determined by safety system professionals. Additionally, as the owner, employer, or user of a robotic system, it is your responsibility to arrange for the training of the operator of a robot system to recognize and respond to known hazards associated with your robotic system and to be aware of the recommended operating procedures for your particular application and robot installation. FANUC Robotics therefore, recommends that all personnel who intend to operate, program, repair, or otherwise use the robotics system be trained in an approved FANUC Robotics training course and become familiar with the proper operation of the system. Persons responsible for programming the system-including the design, implementation, and debugging of application programs-must be familiar with the recommended programming procedures for your application and robot installation. The following guidelines are provided to emphasize the importance of safety in the workplace.However, equipment must be kept safe, too. Observe the following guidelines to ensure that the workcell is set up safely. The work envelope is the area defined by the maximum motion range of the robot. However, if you must enter the work envelope, be sure all safeguards are in place, check the teach pendant DEADMAN switch for proper operation, and place the robot in teach mode. Take the teach pendant with you, turn it on, and be prepared to release the DEADMAN switch. Only the person with the teach pendant should be in the work envelope. WARNING Never bypass, strap, or otherwise deactivate a safety device, such as a limit switch, for any operational convenience.
The only way to stop robot motion immediately is to press an EMERGENCY STOP button located on the controller panel, teach pendant, or emergency stop stations around the workcell. Support the arm on a solid support before you release the brake. Be sure to take the teach pendant with you, press the DEADMAN switch, and turn the teach pendant on. WARNING Lethal voltage is present in the controller WHENEVER IT IS CONNECTED to a power source. Be extremely careful to avoid electrical shock. HIGH VOLTAGE IS PRESENT at the input side whenever the controller is connected to a power source. Before working on the pneumatic system, shut off the system air supply and purge the air lines. If maintenance must be done when the power is on, make sure the person inside the work envelope has sole control of the robot. Know the path that can be used to escape from a moving robot. Make sure that such devices do not create pinch points that could trap personnel. WARNING Do not try to remove any mechanical component from the robot before thoroughly reading and understanding the procedures in the appropriate manual.Some of these measures are outlined below. Make sure you know all associated measures for safe use of such devices. MARO2P10203703E SAFETY xxxiii KEEPING THE ROBOT SAFE Observe the following operating and programming guidelines to prevent damage to the robot. NOTE Any deviation from the methods and safety practices described in this manual must conform to the approved standards of your company. If you have questions, see your supervisor.Maintenance personnel also must work inside the paint booth periodically. Whenever personnel are working inside the paint booth, ventilation equipment must be used. Instruction on the proper use of ventilating equipment usually is provided by the paint shop supervisor. Although paint booth hazards have been minimized, potential dangers still exist.http://ambarevleri.com/images/brandt-fridge-freezer-instruction-manual.pdf